Description
Liquid capsule machine
Introduction to JLR-250 (200) Roll Mode Soft Capsule Machine
This model is a next-generation soft capsule equipment developed by the R&D personnel of Beijing Zhongtian Jinglan Technology Co., Ltd. on the basis of fully absorbing foreign technology and with the direct participation of domestic soft capsule equipment application experts.
Main parameters:
Host size: length x width x height=2110 x 1220 x 1820
Number of plunger in medication pump: 20
Single plunger dosage: 0-1.5ml (standard) 0-3ml (enlarged)
Roll mold size: ￠ 150 * 200mm ￠ 150 * 250mm
Roll mold speed: Zui is 5 rpm high, commonly 3.5~4.5 rpm
Production capacity: 200 molds
Host power: 16kW (including 2 2.5kW rubber drums)
Drying machine power: 4kW
Host weight: 900kg
109440 pills/hour# 08ov@4rpm ）
51840 capsules/hour (# 20ob@4rpm ）
250 mold
136800 capsules/hour (# 08 ov @ 4 rpm)
69120 capsules/hour (# 20 ob @ 4 rpm)
Control mode: PLC+touch screen
Cooling water temperature regulation range: 0 ℃ -20 ℃
Temperature state error of cooling water: ＜ ± 0.5 ℃
Drying machine: 4800 * 800 * 1400 (8 sections) roller cage drying, each section of roller cage is equipped with a separate high air volume fan
Advantages: 1. One device can install two types of molds. When the output is small, small molds can be installed to save costs. When the output is large, large molds can be installed to improve production efficiency. This technology has obtained national certification,
2. Self centering mold disc enables higher precision in mold installation, earning national recognition
3. The dosage of each plunger of the medication pump can be independently adjusted,
4. The injection time can be adjusted separately during static or dynamic conditions
characteristic:
⑴ Micro rubber lubrication, with a lubricating oil consumption of only about 1kg per 8-hour shift, truly achieves capsule no cleaning, shortens drying time, and can save users a lot of money.
⑵ High productivity, with an annual output of up to 1 billion grains per machine (calculated as # 8 OV, 24 hours per day x 320 days).
The main moving parts are equipped with German precision bearings. The whole machine adopts discrete drive, with low noise and smoother operation. The mechanical moving parts adopt independent single point adjustable lubrication method, effectively reducing mechanical wear and greatly extending the average time.
⑷ The medication pump loading display device allows for intuitive viewing of the actual loading value when adjusting the loading amount, eliminating the tedious weighing and calibration process.
The cooling of the rubber drum adopts liquid cooling method, with a temperature adjustment range of 0 ℃ to 20 ℃.
The medicine pump sprays medicine synchronously with the mold and is automated, making it easy to adjust the spraying time.
The medication pump adopts a new cam mechanism, which eliminates the manual synchronization process of the reversing plate.
The spray body can be lifted and lowered quickly and conveniently, and can be stopped at any position.
(9) PLC control, with operation modes available in large-sized touch screen mode and switch button mode, both of which adopt cantilever structure. The control system has fault diagnosis function, reserved network interface, and can achieve remote diagnosis after upgrading.
The new 8-section shaped drying roller cage adopts variable frequency speed regulation, with a more reasonable structure. The dismantling of the rolling cage does not require moving the dryer, making it easy to clean. There is a feeding tray under the rolling cage, which is more in line with GMP requirements.
11. The adjustable temperature hopper is a standard configuration and has functions such as mixing, automatic feeding, low liquid level alarm, and shortage alarm.
The insertion position of the heating cable is more reasonable.
